Die Cut & Custom Shapes

Die Cut & Custom Shapes

Die Cut & Custom Shapes

Break out of the rectangle.

Die cutting lets you print in any shape — rounded corners, custom contours, circles, ovals, or completely bespoke silhouettes. Trilon prints die cut pieces on both the Sharp BP‑1200s and the Ricoh Pro C7200x, then finishes them in-house. The Sharp powers high-volume sticker and label runs; the Ricoh handles specialty toner accents for premium die cut cards.

Common Uses

  • Custom-shaped business cards
  • Die cut postcards and mailers
  • Stickers and decals for packaging and branding
  • Hang tags and shelf talkers
  • Promotional pieces and giveaways

Custom Contour Cutting

Any shape your design calls for. We work from your die line file and cut to your exact contour after printing.

Rounded Corners

A simple upgrade that makes business cards, postcards, and booklets feel more premium. Available on most products.

Stickers & Labels

Kiss-cut or die-cut stickers on white or clear stock. Individual stickers or sheets — great for packaging, branding, and giveaways.

In-House Finishing

Printing and die cutting happen in our Hackensack facility. Faster turnaround, tighter quality control, no outsourcing.

Need a custom die cut piece?

Send us your artwork with a die line and we'll get you a quote. Not sure how to set up a die line? We can help.

Get a Quote